With the rapid development of technology, China's wire and cable industry has made significant progress. In fields such as power, communication, and transportation, wires and cables, as important transmission media, are increasingly valued for their reliability and safety. In order to improve the quality and production efficiency of wires and cables, reduce labor costs, fully automated production equipment has emerged. The editor will introduce you to a fully automated power cord production equipment, and explain its working principle and advantages.
1. Wire rack: The wire rack is used to place the wire to be processed, usually made of metal, and has sufficient strength and stability. The wire tray can automatically feed materials, ensuring continuous supply during the production process.
2. Wire laying device: The wire laying device is used to evenly feed the wire from the wire reel into the production line. The wire laying device consists of a servo motor, reducer, drum, etc., and achieves smooth wire conveying through a precise control system.
3. Bundling device: The bundling device is used to bundle multiple wires together to form a whole. The wire harness device adopts a planetary gear system structure to achieve tight binding of the wire, ensuring the stability and reliability of the wire in subsequent processes.
4. Weaving device: The weaving device is used to weave a protective layer on the surface of the wire to improve its tensile strength and wear resistance. The weaving device uses an electronic meter to achieve precise meter control.
5. Extrusion device: The extrusion device is used to extrude a layer of insulation layer on the surface of the wire material, providing insulation protection. The extrusion device adopts an imported high-efficiency extruder, which has excellent insulation performance and appearance quality.
6. Wire collection device: The wire collection device is used to collect the produced wires, usually composed of servo motors, reducers, drums, etc. The wire collection device can achieve uniform wire collection by adjusting the speed.
7. Control system: The control system is the core part of fully automated production equipment, which uses PLC programming to achieve coordinated work of various components. The control system can monitor the operating status of equipment in real time, and perform fault diagnosis and handling.
8. Auxiliary equipment: Auxiliary equipment includes cutting machines, traction machines, inspection equipment, etc., used for cutting, traction, and quality inspection of wires. The seamless connection between auxiliary equipment and main equipment ensures the continuity and stability of the production process.
Equipment advantages
1. Improve production efficiency: Fully automated production equipment can achieve continuous operation of the production process, save manual operation time, and improve production efficiency.
2. Save labor costs: Fully automated production equipment reduces reliance on labor and lowers labor costs.
3. Improving the quality of wires: Fully automated production equipment has high precision and stability, ensuring the quality and consistency of wires.
4. Reduce failure rate: Automated production equipment has a comprehensive fault diagnosis and processing system, which reduces equipment failure rate.
5. Easy to maintain: The fully automated production equipment adopts a modular design, which is convenient for daily maintenance and troubleshooting.
6. Environmental protection and energy conservation: Fully automated production equipment has a high energy utilization rate, reduces energy consumption, and conforms to the concept of green production.
conclusion
With the continuous development of China's wire and cable industry, the requirements for production equipment are also increasing. Fully automated production equipment, with its advantages of high efficiency, high quality, and cost saving, has become an inevitable trend in the development of the industry. Through the introduction and analysis of the working principle of fully automated production equipment for power lines, we can see that fully automated production equipment is of great significance in improving production efficiency, reducing labor costs, and ensuring wire quality. In the future, fully automated production equipment will be more widely used in the wire and cable industry.