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Jining Luoling New Mining Products Co., Ltd. is a state-owned enterprise that produces supporting materials and supporting equipment. The company has now developed into a high-tech enterprise with complete products, excellent quality, large scale and strong production capacity in the same industry.
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The company pays attention to after-sales service, has a perfect after-sales service system and a strong technical support team, to provide customers with all-round, efficient and timely after-sales service.
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The company has made more than 100 scientific and technological innovation achievements and obtained 28 national patents.
Company Strength
The company has now developed into a high-tech enterprise with complete products, excellent quality, large scale and strong production capacity in the same industry.
Related Product
Mining Hoses – Delivery Compressed Air To The Drilling Machines
The Mining Hoses - Delivery Compressed Air to the Drilling Machines is to serve as a part of the hydraulic system for transmitting liquids with a certain temperature and pressure.
Hoses Medium Duty Air, Water and Underground Mining Applications
The main function of hoses Medium duty air, water and underground mining applications underground is to serve as a part of the hydraulic system for transmitting liquids with a certain temperature and pressure.
Good Price Mining Hydraulic Rubber Hose SAE
Ensure that the connector is firm and avoid air leakage or liquid leakage. During the installation process, avoid twisting the hose, because even a slight twist may reduce its strength or cause the joint to loosen.
We provide one-stop service from product design, production, sales to after-sales service, so that customers can enjoy a convenient and efficient service experience.
We deeply understand the needs of each customer and provide customized Mining Industry Hose solutions to ensure that the product can perfectly match the customer's working environment.
Mining Industry Hose is an indispensable equipment in the production process of coal mine, its main role is to transport water, air, kerosene and other fluids to the underground equipment.
High Pressure Mining Industry Hose usually has high pressure resistance and wear resistance, and can withstand the wear of high-pressure liquid transportation and coal mine environment.
Standard Hose High Pressure Mining Rubber
Standard Hose High Pressure Mining Rubber is a rubber pipe, mainly used to transport water, air, kerosene and other fluids to downhole equipment.
Hydraulic Hose Pipe Hydraulic Hose for General Mining
The Mining Industry Hose Pipe Mining Industry Hose for General Mining has a series of remarkable characteristics in the underground working environment such as coal mine, which make it able to adapt to the complex and harsh working environment to ensure the safety and smooth operation
What is Mining Industry Hose
The Mining Industry Hose is playing an important role in the mining equipment, and we need the mining hose in many places during the process of mining. The mining hose is a type of hydraulic hose, that used for the mining industrial projects.
Benefits of Mining Industry Hose
Improved equipment reliability
Regular inspections and maintenance can help identify potential issues before they escalate into major problems, reducing the risk of unexpected equipment failures and costly downtime.
Enhanced safety
Well-maintained Mining Industry Hose reduce the likelihood of accidents caused by hose failures, such as leaks, bursts, or fires. This promotes a safer working environment for mining personnel.
Cost savings
Optimizing Mining Industry Hose performance can result in cost savings by minimizing downtime, reducing the frequency of hose replacements, and preventing expensive equipment repairs.
Increased productivity
Reliable Mining Industry Hose enable uninterrupted operation of mining equipment, allowing for higher productivity and more efficient mining cycles.
Hard-wall suction hose
Hard-wall suction hose is a flexible, straight length rubber mining hose. It has a high-tensile steel wire helix to ensure the hose isn't sucked flat in vacuum applications. The hose also has a polyester fabric reinforcement to handle high internal pressures.This type of hose is often used for the pumping and transfer of abrasive slurry under pressure or vacuum. That includes mineral processing, high pressure tailings pipelines, gravel transfer, dewatering, and general material handling.
Soft-wall discharge hose
Soft-wall discharge hose (also known as 'lay flat' type hose) is like hard-wall mining hose but for discharge applications only.The main design difference between the two is that soft-wall hose doesn't have a rigid wire helix. Instead of this, it has a spring wire reinforcing layer. This makes the hose more flexible when not under pressure, so it's easier to move from location to location.
Pre-formed bend hose
If you need a hose with a specific angle or bend radius of less than 5D, then pre-formed bend hose is the way to go. It has the same properties as conventional mining hose but is manufactured as a pre-formed bend to your specified angle and radius.Depending on factors like the hose diameter and materials, it can be manufactured with bends down to a minimum bend radius of 1D. This allows for greater design freedom when arranging complex pipe layouts. To further improve wear life, the wear liner on the elbow's outer arc can be made at least 50% thicker than the wear liner on the inner arc.
Super flexible mining hose
Super flexible mining hose is a specially designed hard-wall mining hose with a smaller minimum bend radius than conventional hose. Depending on factors like the material and nominal diameter, the hose has a bend radius of 4–7D.You can use it in similar applications to hard-wall and soft-wall mining hose. It's best suited for tight or complex geometry or where there's significant pipe misalignment or movement.
Eccentric/concentric reducer hose
Reducer hose is a short-length mining hose with different sized end diameters. Typically, you would use it in slurry pump set-ups to connect larger diameter pipelines to smaller diameter pumps.The hose is available in two types: eccentric and concentric. Eccentric-type reducers are contoured so their end diameters are on different axes. Concentric hose ends are on the same axis.Reducer hose is customisable to meet most specifications including size, flange, and liner type.
Y-piece mining hose
Shaped like a 'Y', Y-piece mining hose connects one pipeline to two other pipelines to simplify the system by reducing the total number of hoses. It has some flexibility but is usually manufactured as a straight-line pipe.Y-piece hose is often used with a suction pump to divert material into two different hoses, or to combine material from two hoses into one. You can use it with most abrasive materials, such as abrasive slurries, sand, and gravel.
Key Applications of Mining Industry Hose in Construction Engineering
Concrete pump trucks
In large-scale construction projects, the efficient transportation of concrete is a critical task. Mining industry hose, by connecting the concrete pump to the delivery pipeline, enable the high-efficiency transfer of concrete from the mixer truck to various corners of the construction site. This technology significantly reduces the need for manual labor, enhancing the speed and precision of concrete delivery.
Construction robotic arms
Construction robotic arms play an indispensable role in modern construction. Mining industry hose, by connecting the joints of robotic arms, facilitate precise control over their movements. This allows robotic arms to operate flexibly in narrow and complex construction site environments, performing tasks such as lifting heavy loads and installing components.
Crawler crane
The application of mining industry hose in crawler cranes ensures smoother and more controllable lifting processes. This technology not only improves the efficiency of crane operations but also enhances on-site safety, reducing the likelihood of accidents.
Hydraulic lift platforms
In construction, there is often a need to vertically transport workers, tools, and materials to elevated areas, such as building exteriors or rooftops. Hydraulic lift platforms, driven by mining industry hose, achieve smooth and controlled vertical movements, providing workers with a safe and efficient working environment.
Concrete mixing machines
During the concrete mixing process, mining industry hose are utilized to control the rotation and elevation of mixing blades. This ensures uniform mixing of concrete and enables the mixing machine to conveniently discharge concrete to the desired locations, thereby improving the efficiency of concrete construction.
Components of Mining Industry Hose
An extruded inner layer of synthetic rubber
Its sole function is to hold the transported medium in the hose.
A braided or spiralized pressure-bearing layer which surrounds the rubber inner layer
This pressure-bearing layer gives the hose the necessary mechanical strength against pressure or negative pressure of the flow medium. It also secures the hydraulic hose against kinking. The print substrate layer can consist of one or more layers of textile material, steel wire, or both.
Outer layer of synthetic rubber extruded around the pressure carrier
This protects the inner layers of the hydraulic hose from environmental influences such as abrasion, chemicals, electrical voltage, mechanical stress, ozone, UV rays and weathering.
How to Choose Mining Industry Hose
Size
Most mining hose assemblies are ordered by their inside diameter (ID) measurement. However, in many highly abrasive systems where pipes and other wear components are lined, customers need to be aware they may need to adjust the ID of their hose to meet this system requirement.
Temperature
Temperature can have a major effect not only on the material being conveyed but also on the exterior of a hose.First, temperature can affect how a material being conveyed will affect the tube material in a hose. A chemical being conveyed at ambient temperature reacts very differently than one above 100°F (38°C).Exterior temperatures also determine what materials should be used to provide the longest life for a hose.
Application
How will your hose be used? Is it static, as in a pipe line or is it flexing regularly, as a dredge hose might? Application conditions tell a hose engineer what kinds of materials should be used to provide the best hose construction for the particular application.
Material
The material being conveyed is a key requirement when selecting the proper tube for a hose. A hose that is conveying highly abrasive course aggregate slurry requires a different tube material than very fine aggregate slurry to provide optimum hose life. A dry material requires a tube with a higher durometer rating to defend against the wear of these kinds of materials.Knowing specific gravity, velocity, particle size, moisture content, and chemical composition, among other factors, gives a hose engineer the necessary information for selecting the best tube material for optimum life.
Pressure
Hose working pressure is generally rated by pressure in PSI (Pounds per Square Inch). Operators should know the working pressure of their system plus, any potential pressure spikes a system could be susceptible to. Hoses should be manufactured and tested considering maximum surge pressure as the limit for working pressure. In other words, any pressure surges, spikes, or jumps should not exceed a hose's maximum working pressure. Failure to select a hose that meets this criterion could lead to end blow offs, hose leakage, and hose bursts.
Process of Mining Industry Hose
Select the right hose material
Before making mining industry hose, it is important to choose the appropriate hose material.common materials used for mining industry hose include rubber, polyester, polyurethane, and steel. Each material has its own advantages and limitations, so consider the specific requirements of your application before making a decision.ensure that the chosen material is compatible with the hydraulic fluids and operating conditions of your system.
Measure and cut the mining industry hose
Accurate mining industry hosee measurement is crucial when making mining industry hose. Start by measuring the desired length of the hose using a tape measure or ruler. Mark the measurement on the hose using a pen or marker. To ensure a clean and precise cut, use a hose cutter specifically designed for cutting mining industry hose. Make sure to wear protective gloves and goggles during this process to prevent injury.
Attach fittings to the hose
Once the hose is cut to the desired length, it's time to attach fittings to both ends. Mining industry hose fittings come in various types, including crimped, reusable, and push-on fittings. Choose the appropriate fitting based on your specific needs and preferences.follow the mining industry hose manufacturer's instructions to properly install the fittings onto the hose ends. Ensure that the fittings are securely attached to prevent leaks and maintain optimal performance.
Crimp the hose assembly
If you are using crimped fittings, the next step is to crimp the hose assembly. Crimping is the process of permanently attaching the fittings to the hose using a hydraulic crimper. The crimper applies high pressure to compress the fitting onto the hose, creating a secure and leak-free connection. Make sure to use the correct crimping specifications provided by the fitting manufacturer to ensure proper assembly.
Test the hose assembly
After crimping the hose assembly, it is essential to test its integrity before putting it into service. Mining industry hose assemblies must be able to withstand the pressure and fluid flow of the hydraulic system without any leaks or failures. Conduct a thorough pressure test using a hydraulic test bench or similar equipment to verify the hose's performance. Check for any signs of leakage or abnormalities and make any necessary adjustments or repairs.
Install mining industry hose
Once the hose assembly passes the pressure test, it is ready to be installed in the hydraulic system. Follow the manufacturer's guidelines and ensure that the hose is properly routed, secured, and protected from any potential hazards.pay attention to factors such as minimum bend radius, temperature limitations, and compatibility with other system components. Proper mining industry hose installation is crucial for the efficient and reliable operation of the hydraulic system.
Top Trends in the Mining Industry Hose Market
One of the key trends in the mining hoses market is the adoption of high-performance materials to enhance durability and resistance to harsh conditions. Manufacturers are leveraging advanced materials such as synthetic rubber compounds, polyurethane, and wear-resistant liners to ensure mining hoses can withstand abrasion, chemicals, and extreme temperatures. This trend reflects the industry's commitment to improving the longevity and reliability of mining hoses in demanding mining environments.
The trend towards customization is gaining momentum in the mining hoses market, driven by the diverse and specialized requirements of mining operations. Manufacturers are offering customized solutions tailored to specific applications, such as slurry transport, acid handling, or abrasive material conveyance. Customization allows mining hoses to be optimized for particular mining processes, ensuring optimal performance, efficiency, and safety in various operational scenarios.
Safety remains a top priority in the mining industry, and the trend towards enhancing safety features in mining hoses is gaining prominence. Anti-static and flame-resistant properties are being integrated into hoses to minimize the risk of static electricity buildup and prevent fire hazards. Additionally, manufacturers are designing hoses with ergonomic features, such as lightweight construction and easy handling, to reduce the physical strain on workers and improve overall safety in mining operations.
Environmental sustainability is becoming a central concern in the mining hoses market. Manufacturers are developing hoses that meet environmental regulations and minimize the impact of mining activities on ecosystems. This includes the use of materials that are environmentally friendly, as well as the development of hoses that can handle the transport of environmentally hazardous materials safely. The trend towards sustainability aligns with the global push for responsible and eco-friendly practices in resource extraction industries.
The coupling and connection technologies used in mining hoses are undergoing innovative changes to improve efficiency and ease of use. Quick-release couplings, dry disconnect systems, and other advanced connection technologies are being integrated into mining hoses to streamline installation, reduce maintenance time, and enhance overall operational efficiency. These innovations address the industry's need for more reliable and user-friendly hose connection solutions.
How to Maintain Mining Industry Hose
Follow manufacturer guidelines
Adhere to the installation and maintenance guidelines provided by the Mining Industry Hose manufacturer. These guidelines often include recommended torque values, assembly procedures, and inspection intervals.
Inspect hoses regularly
Perform visual inspections of Mining Industry Hose to check for signs of wear, damage, or leaks. Inspect fittings, clamps, and connectors for tightness and proper alignment. Replace any damaged or worn-out components promptly.
Clean Mining Industry Hose before installation
Ensure the Mining Industry Hose and the surrounding area are clean and free from dust, debris, or contaminants that can cause premature wear or clogging.
Avoid excessive bending or twisting
Minimize sharp bends and twists in the Mining Industry Hose routing to prevent kinks, which can restrict fluid flow and lead to premature failure.
Train operators and maintenance personnel
Educate employees on proper handling, storage, and maintenance practices to prevent accidental damage or misuse of hydraulic Mining Industry Hose.
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